Vacuum Homogenizer mixer
Vacuum Homogenizer mixer of Arkan Felez Company
Vacuum homogenizer mixer of Arkan Metal Company is used to produce various emulsions and suspensions used in food, cosmetic, pharmaceutical and chemical industries.
Applications
Food industry: hot and cold sauces, elephant confectionery cream, cake gel, baby food, flavorings, food supplements, vitamins, juices
Cosmetics industry: creams, cosmetics, lipsticks, mascara, hair glue, masks, hair dyes, creams, color pigments, lotions, toothpastes, shampoos
Pharmaceutical industries: medical creams, gels and ointments, eye medicines and skin products
Chemical industries: Adhesives, inks and greases, varnishes, microsilica gels in the construction industry, homogeneous hard hydrocarbons, fertilizers, shoe wax, car wax, pesticides and agricultural pesticides .
The vacuum homogenizer mixer is a homogenizer, mixer and dispenser system for the food, cosmetic, pharmaceutical and chemical industries. This combination performs effective homogenization technology with the highest reproducibility and ease and in a short time and cost-effectively. Thanks to various settings, strong design for different production conditions, as well as aligning the design with the latest developments and requirements, a system has been designed that meets all the needs of the market.
Advantages of vacuum homogenizer mixer at a glance
- Programmable parameters for reliable repeatability in all production processes
- Short production time through rapid emulsion fabrication and rapid absorption of large volumes of dry matter
- Minimum cleaning time and low maintenance cost for an optimal relationship between cost, resource deployment and performance
How a vacuum homogenizer mixer works
First, the air inside the tank is evacuated by a vacuum pump so that the mixer reaches the negative pressure set on the electrical panel. The base material is then sucked into the mixer by vacuum. At this stage, the homogenizer pump and scraper are turned on and other formulation materials are added to the mixer. The homogenizer is responsible for homogenizing the product. The scraper also scrubs the walls inside the mixer to prevent the formation of boundary layers. In addition, the scraper accelerates the cooling and heating processes of the product. A sampling valve is installed on the circulation path. Also, a digital thermometer displays the temperature of each moment of the product.
The main tank has 3 walls. To make ketchup or cosmetics that need to be cooked, steam or hot water is filled between the first and second walls and the main tank wall becomes very hot. Therefore, for the safety of the operator, rock wool insulation is placed between the second and third walls to prevent heat transfer out of the mixer. Also, the transfer of the final product mix by the pump (pump lobe or monopump) to the next stages of production lines is one of the custom options of the homogenizer mixer under vacuum of Arkan Felez Company.
Technical details
- Vacuum Mixer homogenizer based on Koruma (made in Germany)
- Jacketed Vessels in different capacities: 8, 300,500,700,1000,1300,1800,2000 and 2400 liters
- Suitable for producing: hot and cold sauces, pharmaceutical and cosmetic creams, gel, hair color, lotion, hair paste, skin mask, ointment, toothpaste, agricultural pesticides, kids food, etc.
- Simultaneous dispersion, homogenization, and emulsion.
- System for adding powders and liquids without need to opening the vessel cap (all loading by vacuum)
- Homogenizer pump by different power to adapt to the vessel volume and product viscosity.
- Vacuum pump and vacuum sensor to maintain pre-set vacuum level to the end of the process
- Embedded CIP nozzles to clean the machine at the end of process
- Scraper shaft and blades for inner surface of vessel
OPTIONS
- Dosing of row materials by means of load cell and/or flow meter
- Secondary homogenizer on side tank (for pre-mix)
- Adjustable scraper/homogenizer speed by means of inverter
- Turbine mixer for installation on VMH-700 and bigger models
- Batch homogenizer inside the mixing vessel
- Pneumatic actuators on valves
- PLC & HMI for automatic process
Vacumm Mixer Homognizers of Arkan Felez Company
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